Screwing & Torquing Systems Providers in Bangalore, Karnataka, India

The Automated Torque Screw Tightening Station is designed for precision fastening of critical automotive and electronic components with controlled torque accuracy and repeatable assembly quality. It is equipped with high-performance Desoutter or Kilews electric screwdrivers, chosen as per torque range and process requirement (0.3 Nm to 20 Nm). The system ensures 100% OK fastening validation with real-time feedback and automatic process interlock to prevent operator errors.

The station features a pneumatic part clamping and positioning mechanism, ensuring stable holding during tightening. A smart HMI interface allows model/variant selection, torque recipe management, and live tightening status monitoring. The system supports barcode/QR-code based part traceability, and can be integrated with MES/PLC/SCADA for Industry 4.0 operations.

Key Features:

• Servo/Electric Screwdriver from Desoutter or Kilews with programmable torque & speed.
• Torque and angle monitoring with OK/NOK validation and auto-reject logic.
• Pneumatic jig with Poka-Yoke positioning and auto clamping.
• HMI-based recipe selection for multi-model production.
• Optional vision / barcode scanning for part verification & traceability.
• Automatic part transfer chute or conveyor integration for OK/NOK separation.
• Compact, modular design for manual or inline automation compatibility.

System Benefits:

• Zero human dependency for torque accuracy.
• Eliminates manual fastening errors & fatigue.
• Faster cycle time with uniform torque accuracy.
• Traceability-ready for OEM & Tier-1 compliance.
• Suitable for safety-critical torque applications.

Application Areas:

• Steering switch & HUD module assembly.
• EV electronics / ECU / actuator / controller fastening.
• Precision plastic and aluminium housing assembly.
• Automotive interior & infotainment components.
• Consumer electronics torque tightening stations.