Transmission Assembly Solutions in Bangalore, Karnataka, India

This is a fully automatic in-line piston inspection & traceability solution engineered for zero-defect automotive production lines. The complete system ensures 100% inspection, data integrity, and part identification — eliminating human dependency.

Core Functional Operations:

Pneumatic-Driven Auto Loading & Part Transfer

• Piston is automatically positioned at each station using pneumatic guided slides and pick-transfer mechanisms, eliminating manual handling and ensuring fixed repeatability.

Precision Dimensional Gauging Station:

Equipped with LVDT / digital probe sensors or air gauging to measure critical parameters such as:

• Piston outer diameter.
• Pin bore ID.
• Groove width & profile.
• Piston height, taper & ovality.
• Live decision-making using auto tolerance validation.

High-Accuracy Piston Weighing Module:

• Integrated precision load cell-based weighing unit for mass sorting, suitable for grade-based piston classification (A/B/C grading).

Gravotech Industrial Laser Marking Integration:

• Permanent QR/DataMatrix/Serial No. engraving for life-time traceability, compatible with OEM automotive standards (PSA / MANN+HUMMEL / BOSCH / MAHLE).

Post-Marking Verification via Vision / 2D Scanner:

• Ensures marking readability & data match with process parameters — zero chance of wrong marking release.

Automatic OK/NOK Sorting with Pneumatic Chute & Conveyor:

• Final good / rejected parts are automatically diverted via air-actuated diverter chute, integrated with powered roller/belt conveyor.

Control & Industry 4.0 Connectivity:

• PLC + HMI Controlled Smart Operation.
• Live data traceability on MES / SQL / CSV / Excel.
• Shift-wise production count, operator login, error log, recipe selection.
• Auto alarms for process failure, low air pressure, sensor malfunction.